Services

Eight services, two layers

Operations Excellence fixes how work gets done. Technology & Systems makes sure it's supported, recorded and visible.

Operations Excellence

Wastage control

Fabric, trims and rework losses are rarely measured, so they're rarely reduced.

What we do

  • Fabric utilisation audit: marker efficiency, cutting wastage, end-bits
  • Trim and accessory allowance norms
  • Rejection and rework analysis by line and operation
  • Stage-wise wastage targets

What you get

  • Wastage baseline report
  • Stage-wise targets and norms
  • Monthly wastage tracker

Costing

The margin you quoted and the margin you earned are often two different numbers.

What we do

  • Standard costing template: fabric, CMT, trims, overheads, job work, freight
  • SAM / SMV-based labour costing
  • Pre-cost vs actual (post-shipment) comparison
  • Costing approval workflow

What you get

  • Costing sheet built for your products
  • Style-wise margin review
  • Clear approval rules before quoting

Inventory management

Stock bought without a PO, and leftovers that sit for seasons, lock up working capital.

What we do

  • Raw material, trim and finished-goods controls
  • Order-linked purchasing
  • Leftover and slow-moving stock tracking
  • Liquidation and reuse plan for dead stock

What you get

  • Stock rules and registers
  • Monthly reconciliation routine
  • Dead-stock reduction plan

TNA & job-work tracking

Delays at outside vendors surface too late to recover the ship date.

What we do

  • Time & Action calendar for every order, order receipt to dispatch
  • Job-work register: issued, received, balance, delay
  • Early-warning rules and escalation
  • Weekly delay review

What you get

  • Live TNA tracker
  • Job-work register
  • Weekly delay report

Process & best practices

Work depends on a few people's memory, and changes when they're away.

What we do

  • Map current workflows across merchandising, sourcing, production, QA and dispatch
  • Standard operating procedures and checklists (PP meeting, final inspection)
  • Roles and ownership
  • Daily and weekly review routines with key metrics

What you get

  • SOP manual
  • KPI dashboard: on-time delivery, wastage %, cost variance, stock days
  • Team training
Technology & Systems

ERP & functional consulting

ERP projects fail when the software doesn't match how the business actually runs.

What we do

  • ERP readiness check and selection for apparel and textiles
  • Process mapping into system setup: merchandising, planning, stores, production, QA, costing, finance
  • Implementation support and data migration
  • Reports, user training and rescue of stalled ERPs

What you get

  • ERP fit assessment
  • Configured modules and master data
  • Trained users and working reports

IT support & networking

Unreliable networks and unmanaged devices stall the office and the shop floor.

What we do

  • Office and shop-floor networking, Wi-Fi
  • Servers, backup and recovery
  • CCTV and device management
  • Email and productivity suite setup (Microsoft 365 / Google Workspace)

What you get

  • Stable, documented network
  • Backup you can restore from
  • Ongoing support arrangement

Automation & dashboards

Reports are compiled by hand, late, and still miss what matters.

What we do

  • Connect spreadsheets, ERP and email
  • Automated alerts for delays and exceptions
  • Management dashboards
  • Scheduled reports

What you get

  • Live dashboards
  • Alert rules
  • Less manual reporting

Not sure where to start?

A diagnostic tells you which of these will pay back first.

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